DPR & CMA Data on Thermocole based disposable cups, plates and glasses

The project 'Thermocole based Disposable Cups, Plates, and Glasses' focuses on developing eco-friendly and cost-effective disposable tableware products made from thermocol (expanded polystyrene foam). This initiative arises from the growing consumer demand for convenient and disposable food service products in both domestic and commercial sectors. Thermocol is lightweight, offers excellent insulation properties, and is resistant to moisture and oils, making it an ideal choice for food items. The manufacturing process involves creating molds for different tableware shapes, enhancing production efficiency and maintaining quality standards. As environmental concerns rise, there is an increasing trend in innovation towards biodegradable alternatives, which presents an opportunity for thermocol products to evolve. This project aims to cater to a diverse customer base ranging from food service providers to individual consumers, capitalizing on the preference for disposable items that simplify cleaning and enhance convenience in food consumption. Additionally, the market for disposable products is expanding, with many consumers prioritizing convenience and hygiene, providing a robust backdrop for this project. The focus is on supplying high-quality thermocole products that ensure safety and compliance with food-grade standards while being competitively priced. The project also emphasizes sustainability practices in sourcing and waste management, paving the way for potential future regulations on alternative materials.

• Increasing demand for disposable food service products in restaurants and catering services.
• Rising consumer preference for convenient packaging solutions due to busy lifestyles.
• Growing health and hygiene awareness driving sales for single-use items.
• Expansion of food delivery services boosting the need for sturdy disposable tableware.
• Potential entry into international markets where disposable items are gaining traction.

Total capital investment ranges from ₹495,000 to ₹23,100,000 depending on the scale of operation. This covers plant and machinery, civil work, pre-operative expenses, and working capital. Larger scales require proportionally higher investment but typically offer better returns.

At the larger investment scale, the expected break-even is approximately approx. 5 years at approximately 78.00% capacity utilisation. Smaller setups may reach break-even sooner due to lower fixed costs relative to the capacity.

• Expanded polystyrene (EPS) granules
• Additives for insulation and strength
• Colorants and food-safe coatings

• Lightweight and versatile product design.
• Cost-effective manufacturing process.
• Excellent insulation properties for food and beverages.